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A2025-08-18

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Core Technology Analysis of Scroll Compressors: End-Face Sealing Strips

Vortex seal strip

Ⅰ. Core Functions

  1. Blocking Internal Leakage

    • Seals micro-axial gaps between orbiting and fixed scroll wraps, preventing backflow of high-pressure gas to low-pressure chambers.

    • Reduces volumetric efficiency loss by 5%-15%, directly improving COP/EER.

Ⅱ. Structural Design & Materials

Parameter

Specification

Shape

Rectangular or dovetail-groove strips embedded in scroll grooves (0.1-0.5mm protrusion)

Primary Material

Reinforced PTFE:
- Matrix: PTFE (μ=0.05-0.15)
- Fillers: Glass fiber (anti-creep), Carbon fiber (wear resistance), MoS₂ (self-lubrication)

Harsh Service Alternative

PEEK composites (continuous service @ >250℃)

Ⅲ. Self-Adaptive Sealing Principle

  1. Initial Preload: 0.1mm minimum protrusion provides baseline sealing force.

  2. Pressure-Activated Sealing: Gas pressure dynamically forces scrolls axially toward strips (sealing force ∝ system pressure).

Ⅳ. Key Performance Requirements

  • Wear Resistance: Service life >100,000 hrs @ linear speed >2m/s.

  • Anti-Cold Flow: Withstands plastic deformation under >20MPa pressure.

Ⅴ. Failure Modes & Maintenance

Failure Cause

Solution

Material Degradation

Validate compatibility with R32/R410A & POE oil

Abrasive Wear

Control system cleanliness (filter ≤30μm)

Ⅵ. Impact on Compressor Performance

  • 5-15% efficiency gain​ via leakage reduction.

  • >5dB noise reduction​ by eliminating gas blow-by.

[DLSEALS kindly Reminder] Sealing issues? Turn to DLSEALS! As a sealing component manufacturer, we specialize in customizing sealing components, providing a full range of services from design, research and development, production, testing, and more. If you have more information you'd like to know, feel free to contact us directly. DLSEALS's product experts are dedicated to serving you!